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Basalt Fiber Products

   Beijing JUNANTAI Basalt Fiber Application Institute (BJBFAI) is formed to promote basalt fiber applications. The mission of BJBFAI is to find new opportunities for basalt fiber and develop more applications in many industries. The research institute concentrated experts in different domains to develop applied technology of basalt fibre and manufacture high strength, low smoke density, thermostable and fireproof products. The best engineers and specialists are involved in development, production, testing and quality control of our basalt fiber products. The R&D team is ready to work and satisfy various customer requirements.

*BASALT*


   Basalt is a common gray to black volcanic rock. It is usually fine-grained due to rapid crystallization as lava on the Earth's surface. It may be porphyritic containing larger crystals in a fine matrix. Basalt in the tops of subaerial lava flows and cinder cones will often be highly vesiculated, imparting a lightweight "frothy" texture to the rock. The term basalt is at times applied to shallow intrusive rocks with a composition typical of basalt, but rocks of this composition with a phaneritic (coarse) groundmass should generally be referred to as diabase or gabbro. The crustal portions of oceanic tectonic plates are predominantly made of basalt. Unweathered basalt is frequently black to greenish-black in color, characterized by a preponderance of calcic plagioclase feldspars and pyroxene together with minor amounts of accessory minerals such as olivine.

*BASALT FIBER*


   Basalt continuous fibers are produced from basalt rock using single component raw material by drawing and winding fibers from the melt. Once the continuous basalt fibers have been produced, they are converted into a suitable form for particular application. Basalt fibers show higher tensile strength and modulus, better chemical resistance, extended operating temperature range, better environmental friendliness than regular E glass - all in one material - getting close to and sometime outperforming carbon fibre and high strength glass and other specialty fibers but beating them price wise. Basalt continuous fibers are ideally suited for demanding applications requiring high temperatures, chemical resistance, durability, mechanical strength and low water absorption. Basalt fibre's technical features as below:

 1. Permanent flame retardant resistance: Limiting oxygen index (Loi) >70
 2. Extraordinary high softening temperature (point): >1200 Celsius degree
 3. Operating temperature range: from -260 to 760 Celsius degree
 4. High tensile strength (breaking strength): 3200 MPa
 5. Low elongation at break: 3.1 %
 6. High elastic modulus: 89 GPa
 7. Density: 2.7 gram/cubic centimetre
 8. Low thermal conductivity: 0.035 W/mK
 9. High sound absorption coefficient: 0.95
 10. Low moisture absorption: 0.1 %
 11. High specific volume resistance: 1x1012 ohmm
 12. radiation proof lead equivalent: 0.0073 mmPb

*BASALT FIBER PRODUCTS & COMPOSITES*


basalt fiber yarn[Basalt Fiber Yarn]
Basalt twisted yarn is produced by twisting the basalt roving. Twist provides additional integrity to the yarn before it is subjected to weaving.

[Twisted Basalt Thread]
It is based on basalt continuous fibers.
Fields of use:
-Full substitute of special glass fiber threads for high acid resistance request;
-Heat resistance, non-toxicity and elastic structure raw material for producing woven and non-woven technical fabrics and materials;
-Filler for reinforcement polymer composites with low water absorption and high dielectric parameters.

[Basalt Fiber Roving]
Basalt roving is produced by assembling a bundle of strands into a single large strand, which is then wound into a stable, cylindrical package. These basalt fiber strands of yarns are covered with a special sizing agent to provide sufficient integrity required for further processing.

[Basalt Fiber Chopped Strands]
Basalt Cut Fiber is a continuous basalt fiber filament which has been chopped to a specific fiber length in a dry cutting process. The fibers are coated with a sizing treatment which makes them highly compatible with epoxy and phenolic resins.

{WOVEN BASALT FIBER FABRIC / BASALT FIBER WOVEN}
Basalt Fiber Woven Basalt fabrics are produced for structural, electro technical, general and specialized purposes.
For structural uses, basalt fabrics are useful for producing structural basalt - plastics based on various thermosetting binders: epoxy and phenolic polyesters (for instance by a laying - out method). From this materials components for automobiles, aircraft, ships and household appliances can be produced. In the case of preliminary metallization of the fabrics, the resulting basalt - plastic acquires shield properties against electromagnetic radiation.
Also, basalt fabrics can be used as a basis when producing soft and rigid roofing.
Basalt fabrics for electrotechnical purposes are used as a base for the production of insulation materials. Their properties are shown table. These materials are employed in the production of substrates for printed circuit boards for electronics and electrical engineering. These have superior properties to similar conventional components made of fiberglass.
General purpose fabrics are useful, for instance, in fire feltings for suppression of extremely complex fires resulting from ignition of highly inflammable liquids, in particular gasoline. The employment of incombustible basalt fabric inserts in industrial ventilators increases their fire safety as well as the fire resistance of ventilating systems.
The noncombustible properties of basalt woven materials enable it to resist flames for long periods which make basalt tapes effective as an extra fine - resistance insulation for electric cables and underground ducts.
Basalt fabric hoses may be useful for reinforcing cables, repairing the interior and exterior of tubes and pipelines.

[Basalt Fiber Scrim & Male Plain Woven Fabric]
[Basalt Fiber Serge Twill]
[Basalt Fiber Preliminary Dip Fabric]
[Basalt Fiber Saturation resin Sheet (BFSS)]
Basalt Fiber Saturation resin Sheet (BFSS)








[Basalt Fiber Satin]
[Basalt Fiber Woven Fabric]
[Basalt Fiber Fireproof Fabric]
[Basalt Fiber Unidirectional Fabric]
[Basalt Fiber Sheet (BFS)]
Basalt Fiber Sheet (BFS)








[Basalt Fiber Mesh Woven]
[Basalt Fiber Geogrid / Geotextile]
Basalt Fiber Geogrid / Geotextile Net knitted from basalt thread.
Fields of use:
-Landscaping and rock fall protection;
-Hydroponics;
-Base for honeycombed constructive and industrial panels;
-Reinforcement for concrete and plastic structures, etc.



[Basalt Fiber Geogrid & Reinforcing Mesh]
Basalt reinforcing mesh is designed for reinforcing road and highway overlays to prolong the pavement lifespan by reducing the effects of reflective cracking caused by traffic loading, age hardening and temperature cycling. Pavement life between maintenance can be prolonged significantly. Basalt reinforcing mesh makes it possible to reduce thickness of asphalt concrete pavement up to20%.
Advantages and benefits
Higher mechanical strength and modulus, more resistive to chemical aggressive environment than E-glass mesh.
Lower cost and better mechanical properties than for mesh made of special glassfiber.
The melting point of basalt fibers is 1450. Typical paving temperatures will not cause any loss of strength or distortion which may occur with synthetic material.
Lower application temperature than for synthetic material that is especially important for north region.
Lower elongation before brake than for synthetic material.
Easily milled using typical milling equipment. Does not stretch and pull as polymer meshes.
No special equipment is required to install the reinforcement.
Basalt mesh is environment friendly and based on naturally occurring material that is found worldwide.

[Basalt Fiber Check Woven]
Manufactured from basalt continuous fiber yarn by conventional weaving methods. Looms of various kinds are used for basalt cloth manufacture. High operation temperature, thermal and chemical resistance makes it possible to develop new composites, based on this fabric. Composite materials, based on basalt fabric, are noted for their unique thermo-mechanical and dielectric characteristics.
Fields of use: Heat, flame, chemical and abrasion resistant clothing; Filtering materials; Reinforced thermoplastic; Soft body armor (ballistic protection); Carpet and upholstery manufacturing, etc.

{BASALT FIBER SUIT & FIRE PROTECTION}
basalt fiber suit[Survival Suit]
Survival suit from basalt fabric and super-thin staple (short) basalt fibers insulation.
Fields of use:
Emergency operation under detrimental and low/high temperature (from ?60 deg. C to + 750 deg. C) conditions.

[Fire-fighting Suit]
[Fire Entry Suit]

{NON-WOVEN BASALT FIBER FABRIC}
[Basalt Fiber Needled Felt]
Basalt mat/felt provides very low thermal conductivity and can withstand continuous working temperatures in excess of 1500?/816?, making it a flexible material that ensures exceptional high-temperature performance. With excellent drapeability, it conforms to irregular surfaces to meet a variety of design needs, while its chemical and properties make it highly durable and safe.
- Non-respirable, 13 micron filament diameter
- Meets chemical acceptability of NRC Guide 1.36, section C
- Very high alkali and acid resistance (surpassing most mineral and synthetic fibers)
- Negligible moisture absorption (less than 1% at 65% relative air humidity)environmental
- Remarkable immunity to nuclear radiation, UV light and biologic contamination

[Basalt Fiber Surface Mat]
Basalt Fiber Non-woven Fabrics Super-thin staple (short) basalt fibers products.
Mean fiber diameter: 0.002?.01 mm. Have a high temperature stability (-260 deg. C?750 deg. C) and thermal conductivity, non-toxic, incombustible and non-explosive.
Fields of use:
-Sound and heat insulation;
-Sound absorbing and filtering materials and products;
-Land reclamation as filters of hydraulic and amelioration drainage systems;
-Hydroponics cultivates method, etc.

[Basalt Reinforced Friction Material]
It is polymer composition, filled by chopped basalt continuous fibers with friction additives, manufactured by hot molding. The product is ecology clean while production and using, chemical resistant, has increased friction and strength characteristics in comparison with traditional composed products.
Field of use: friction and brake blocks and disk clutch in car manufacture

[Basalt Thermal Insulation Mats]
Mats sewed-in thermal insulation are produced of basalt super fibers sewed by yarn with and without glass fabric covering skin. Mats are used for thermal insulation of equipment, pipe lines, in civil and industrial construction.

[Basalt Sound Insulation Mats]
The mats BZM based on super thin basalt fibers. The surface of which is laminated with an acoustically transparent sheathing. They are the reliable linings for noise-absorbing devices in turbine and aircraft manufacture, instrument making and acoustic systems creation. Mats are nontoxic, incombustible and explosion-proof.

{Basalt Fiber reinforced polymer Plate (BFP)}
Basalt Fiber reinforced polymer Plate (BFP)Basalt Fiber Laminates ---- Composite test panel was fabricated by resin transfer molding. The panel consisted of 5 plies of wide weave basalt fabric and the resulting composite was roughly equal to a [0o/90o] laminate. The resin used was Shell EPON-862 with curing agent W. The fiber volume in the composite was approximately 44%.



[Basalt Composite Rods]
It is substitute of steel and fiberglass reinforcement elements in constructive materials. The main advantages of basalt rod are its lower price and higher chemical resistance, e.g. in cement and concrete products. The use of basalt rods for concrete reinforcement is allow to save 5?0% cement in construction industry. Besides, the weight of basalt rod is about 6? times lighter than of the steel one. It makes it much more convenient for use under building site conditions.

[Basaltic Board]
The boards and stiffened sheets are produced from discrete basalt fibers, the so-called basalt wool.
Depending on the board's density, they may be soft, semi-rigid, and rigid.
They can be used in all cases where it is necessary to ensure heat and partial sound insulation of areas. First of all, particularly in the residential buildings for heat and sound insulation of walls, floors and ceilings. The stiffened sheets are used for manufacturing multilayer building panels of the "sandwich" type consisting of concrete and basalt or metal-basalt-metal layers. Basalt fittings are used to bond the layers and basalt fittings are employed to insulate the panel butt joints.
The board-based roof lining is moisture-proof and durable.

[Thermo Insulating Basaltic Board Sheets]
The stiffened board sheets are produced from discrete basalt fibers, so - called basalt wool with binder. Materials are ecologically safe and used as asbestos replacements.
Depending on the board's density, the may be soft and tough. The binder in soft board sheet is PVA, the only safe organic binder. In tough board sheet bento-colloid (clay) is used.
They can be used in all cases where it is necessary to ensure heat and partial sound insulation of areas. First of all, particularly in household appliances and devices (gas ovens, refrigerators, refrigerated containers).
As an excellent heat insulator the board finds a wide number of applications in mechanical and construction engineering. For example, fields of application are in the construction of automobile interiors, refrigerators, elevators, bank safes and storages.

{BASALT FIBER HONEYCOMB PANEL}
Basalt Fiber Honeycomb PanelIt based on basalt knitted nets. Main advantages are: strong and reliable casing and honeycombed filler joint; rational space form and high adhesion of basalt based filler; curved line and corrugated casing using.
Fields of use:
-Industrial, agricultural and civilian construction as different parts of buildings, slide forms, heated and warmth-keep fences, etc.;
-Shipbuilding, as decks, floors, partitions, warmth-keep fences, etc.;
-Transport, as bodies of trucks, cars, refrigerators,, buses, etc.;
-Power engineering, as wind power blades, sun-light collectors, etc.;
-Security, as radar equipment;
-Furniture, as calibrated standard planes, graph plotter, drawing and tennis tables, etc.

[Basalt Fiber Shaping Articles] Basalt Fiber Shaping Articles









{BASALT FIBER WOVEN ADHESIVE & BINDER}

{BASALT FIBER SECURITY & FIRE-PROOF DOOR}
Basalt Fiber Security & Fire Door [Basalt Fiber Fire-proof Door]
[Basalt Fiber Fire Resistance Rolling Shutter Door]
[Basalt Fiber Security Door]







{OTHER BASALT PRODUCTS}

[Basaltic Fibered Sealing Cords]
Basaltic cord consist of basalt fibered wool core and fiber glass roving braiding. Low thermal conductivity and high vibration resistance of basalt cords make them excellent heat insulators. The ability to withstand a wide range of temperatures makes it possible to use basalt cords for heat sealing insulation in thermal installations, pipelines and in concrete slab butt joints. As with all basalt-based materials, the cords are incombustible and nontoxic.

[Basalt Fiber Rope]
[Basalt Fiber Tridimensional Woven]
Basalt Fiber Tridimensional Woven








[Basalt Fiber Filter Bag]
Basalt Fiber Filter Bag








[Basalt Fiber Gloves]
China Basalt Fiber China Basalt Fiber
www.chinabasaltfiber.com
www.chinabasaltfiber.cn

China FRP
www.chinafrp.org





BEIJING JUNANTAI PROTECTION TECHNOLOGIES CO.,LTD
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